Die Lubricants In Pune

Saish Metaflows untiring efforts to develop solutions for the die casting industry has led to a strong line of products catering to all the needs of any die caster. Our comprehensive range of products and our unswerving commitment to customer satisfaction has made us the preferred choice to many die casters. Our innovative technologies are designed to meet the challenges of the evolving die casting industry enabling our customers to produce more complex castings with lower environmental impact.

Aluminum based die lubricant specifically designed to give castings an excellent glossy finish with no marks even on high tonnage machines.

ULTRACHEM PL- 9005 ( OIL BASE PLUNGER LUBE NON- GRAPHITE/ LOW VISCOSITY) ULTRACHEM PL 8006 ( LUBRICANT FOR INJECTION PISTON IN THE DIE CASTING OF ALUMINIUM ALLOYS) ULTRACHEM WPL 8030 ( WATER BASE PLUNGER LUBRICANT) ULTRACHEM OPL 9005 / 9010 (OIL BASE PLUNGER LUBRICANT) ULTRACHEM - PL-9005: ULTRACHEM - PL-9005 is designed to specifically reduce friction and to extend plunger tip and sleeve life. This results in excellent efficiency and has the most desirable chemical and physical qualities to function in the harsh casting environment. Non-graphite, but extremely effective surfactants are added to increase wetting ability and film strength. Properly used, this lubricant will provide thin uniform protective coating which will minimize wear of shot sleeve and tip. Since this materials is in concentrated forms, application rate and consumption will be very low. Recommended to use spray systems, or automatic lube drop system. ULTRACHEM PL- 8006: ULTRACHEM PL- 8006 is water base lubricant benefits to the working environment by reducing smoke, improving cleanliness and enhancing fire safety and provide excellent lubricity, contain formula of synthetic and dones not pile up around the pour hole, resulting in extend tip and sleep life. Water base special compound of synthetic polymer which is excellent in adhension and dispersion under high temperatures, and it contains ingredients, which reduce the wear of tips and sleeves remarkable as demonstrated by its superb load with standing capacity.

ULTRACHEM - PL-9005: ULTRACHEM - PL-9005 is designed to specifically reduce friction and to extend plunger tip and sleeve life. This results in excellent efficiency and has the most desirable chemical and physical qualities to function in the harsh casting environment. Non-graphite, but extremely effective surfactants are added to increase wetting ability and film strength. Properly used, this lubricant will provide thin uniform protective coating which will minimize wear of shot sleeve and tip. Since this materials is in concentrated forms, application rate and consumption will be very low. Recommended to use spray systems, or automatic lube drop system. ULTRACHEM PL- 8006: ULTRACHEM PL- 8006 is water base lubricant benefits to the working environment by reducing smoke, improving cleanliness and enhancing fire safety and provide excellent lubricity, contain formula of synthetic and dones not pile up around the pour hole, resulting in extend tip and sleep life. Water base special compound of synthetic polymer which is excellent in adhension and dispersion under high temperatures, and it contains ingredients, which reduce the wear of tips and sleeves remarkable as demonstrated by its superb load with standing capacity.

The primary function of draw lubricant: To reduce friction between sheet and die while pressing a component To reduce the wear of die To dissipate the heat and prevent expansion / deformation of die Polystamp, from Polychem Pune, provides innovative, water based, non-conventional alternative for use of mineral oil based draw lubricants. Polystamp replaces conventional draw compounds, grease, and mineral oil with following special features.

Die Dressing and Coatings

Foundry Chemicals Pressure Die Casting Plunger Lubricant

Casting Mould Lubricants

Lubricants For Die Casting

WONDER S36 is a specially developed oil based hot forging lubricant where water based lubricant is not effective. Ready to use No job sticking Excellent metal flow Improved surface finish Die life improvement Economical Very effective for stainless steel forging.

Die Lubricant for Die Casting Plunger Lubricant for Die Casting Anti-Soldering Lubricant Special Usage Lubricant. Furnace Gas Holding Furnace Electrical Holding Furnace Ingot Cutting Machine.

The cold drawing of tubing reduces the diameter and/or the wall thickness of the hollow tubular shape by drawing it through a draw die. The process is called cold drawing because the work piece enters the die at room temperature and any subsequent rise in temperature is caused by friction and metal deformation. The most important part of the cold drawing process is the movement of the tube relative to the draw die, and the support tool on the inside diameter (ID) of the tube. Tube drawing lubricants are used to prevent metal to metal pick-up at the tube to die and interior mandrel. The surface of the tube is greatly extended as it passes through the draw die and over the ID mandrel, so the lubricant must be formulated to reduce friction at the surface work piece and adhere to the surface of the draw tooling under high pressure and temperature. Failure of the tube drawing lubricant will result in increased overheating, which will oxidize and deplete the lubricity additives used to compound the tube drawing lubricant. Irodro tube drawing lubricants may be used for a variety of different cold drawing processes including fixed (straight or tapered plugs) plug drawing, full floating plug drawing, semi-floating plug drawing, tube sinking, and bar/mandrel rod drawing. Before selecting your tube drawing lubricant. Choosing the right tube drawing lubricant is not simply a measure of the draw load, but an evaluation of the product finish, ease of cleaning, and the metal being manufactured.